• 861 Corporate Drive 150, Lexington, KY 40503
  • +1 859 407 4747

Technology

Transforming Carbon. Powering Flight.

At CarbonCore, we convert American waste into sustainable jet fuel, ultra-pure hydrogen, and advanced nanomaterials – using modular thermochemical systems guided by real-time AI.

How it Works

Feedstock Input

Wood/forestry waste, RNG, coal fines, or miscanthus enter a high-efficiency gasifier - all sourced from domestic supply chains.

Feedstock Input

Flexible sourcing from U.S. biomass, RNG, and coal waste keeps supply chains local and costs low.

Syngas Generation

Our gasifiers produce CO + H₂-rich synthesis gas - the flexible building block for clean fuels, green hydrogen and graphene.

Syngas Generation

High-yield gasification produces clean syngas for conversion into fuel, hydrogen, and advanced carbon.

Syngas Cleanup

AI-optimized membranes and scrubbers remove sulfur, tars, and particulates to meet FT catalyst purity specs.

Syngas Cleanup

Precision filtration, sophisticated process controls and Artificial Intelligence keeps catalysts clean and emissions near zero.

FT Synthesis

Honeywell’s CANS™ reactors convert clean syngas into long-chain hydrocarbons using modular Fischer–Tropsch chemistry.

FT Synthesis

Honeywell’s CANS™ reactors produce jet fuel molecules with military-grade reliability.

Product Upgrading

We extract jet fuel, hydrogen, and waxes - fine-tuned for Sustainable Aviation Fuel blending and downstream purity.

Product Upgrading

We isolate and upgrade hydrocarbons into SAF, pure hydrogen, and specialty waxes.

Graphene Co-Production

Carbon-rich residues flow into Dr. Sepasi’s dual-process LPE & CVD system to yield advanced graphene and diatropes.

Graphene Co-Production

Dr. Sepasi’s dual-process system yields graphene and diatropic variants for energy storage and coatings.

Why It Matters

AI-Driven Precision

Every system is optimized in real-time using predictive AI – maximizing output, minimizing waste.

Carbon-Negative Potential

Our process can remove more CO₂ than it emits when paired with biomass and sequestration.

Modular & Scalable

Built on prefabricated modules – deployable anywhere, expandable on demand.

100% American Feedstocks

No imported oil. No foreign reliance. We use what America already has.

Graphene Co-Product

Carbon waste becomes a valuable nanomaterial – boosting margins and advancing clean tech.

The CarbonCore Stack

Built on proven systems. Delivered by world-class partners.

Proprietary AI Engine

Optimizes thermal loads, tuning, emissions, and equipment lifecycle in real-time.

Closed-Loop Heat & Water

Internal recycling lowers utility demand and enhances plant-wide efficiency.

Honeywell CANS™ Reactors

Modular Fischer–Tropsch units proven in syncrude and jet fuel production at commercial scale.

Gray AES Engineering

Our Kentucky-based and globally renowned EPC partner specializes in high-spec industrial design and delivery.

Dual Graphene Synthesis

Co-located LPE + CVD systems enable production of graphene and diatropic variants.

Modular Fabrication & Scale-Up

Prefabricated components allow fast deployment – expandable to 40,000+ bpd.

Backed by Kentucky. Built to Scale.

CarbonCore is assembling a small group of mission-aligned investors to support our next phase of execution - from land acquisition to full-scale SAF production.
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